24 Power Systems

Custom Battery Power Systems

Application-led lithium battery solutions for industrial OEMs and equipment manufacturers.

Battery packsBMSCAN / RS485Mechanical integration

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Engineering scope

Designed around your equipment

A battery is one part of a complete system. We align electrical, mechanical and interface requirements from the start.

Electrical design

Voltage, capacity, current, runtime and load profile.

BMS integration

Monitoring, protection logic and system interface.

Communication

CAN, RS485, RS232 and project-specific interfaces.

Mechanical fit

Dimensions, mounting, enclosure and installation space.

Charging interface

Charge voltage, current, connector and charging method.

Environment

Temperature range, ingress protection and operating conditions.

The configuration shown on this page is a reference, not a fixed limit.

Development process

From requirements to production

A structured process helps engineering, procurement and production move in the same direction.

Application review

Equipment, environment and target runtime.

Requirement definition

Electrical, BMS, communication and mechanical inputs.

Solution design

Cell and pack configuration with integration proposal.

Prototype

Sample build for fit, function and validation.

Testing & pilot

Application testing and pilot production.

Production support

Volume production and ongoing technical follow-up.

One project file. One confirmed requirement set. Fewer rounds of rework.

Application focus

Applications we support

Representative equipment categories demonstrate the breadth of our application-led approach.

Robotics

Autonomous cleaning, service and outdoor robots.

AGV / AMR

Intelligent logistics and material handling.

UAV / drones

Airborne platforms where weight and discharge performance matter.

Medical equipment

Compact integration and controlled power delivery.

Security & monitoring

Long standby and outdoor operating conditions.

Agricultural equipment

Outdoor machines and unattended equipment.

PV cleaning robots

Power systems for photovoltaic maintenance.

Light electric mobility

Scooters and other electric mobility platforms.

Reference solutions

Battery solutions by application

Representative battery configurations across our application families.

Application solution

Robotics battery solutions

Custom packs for cleaning, service and outdoor robots where space, runtime, communication and environment must work together.

Reference voltage: 10.8 V
Reference capacity: 15 Ah
Cycle life: More than 2,000 cycles (reference family)
Charge / discharge: 3 A standard; 5 A / 7 A maximum reference
Communication: RS485 / RS232 / CAN
Customization: Pack dimensions, mounting, connector, charging and environmental requirements

Reference values only. Final specification is confirmed for each project.

Application solution

AGV / AMR battery solutions

Battery packs for intelligent logistics platforms, designed around continuous operation, charging strategy and system integration.

Rated voltage: 48 V reference
Rated capacity: 60 Ah reference
Charge voltage: 54.75 V
Continuous charge / discharge: 30 A / 30 A
Instantaneous maximum discharge: 60 A
Discharge cut-off: 37.5 V

Charging strategy, BMS, enclosure and communication are defined with the equipment team.

Application solution

UAV & drone battery solutions

High-power configurations for FPV, UAV and airborne platforms where discharge performance, weight and connector selection are critical.

Configuration: 2S–6S reference families
Capacity: 1,500–27,000 mAh reference range
Discharge rate: 5C–100C reference options
Connectors: XT60 / XT90 / AS150 / Deans
Balance connector: JST-XH references
Operating temperature: Selected references: −25°C to 50°C

Final selection depends on airframe constraints, duty cycle and safety requirements.

Photovoltaic panel cleaning robot on a solar array

Application solution

Industrial & outdoor equipment

Customized batteries for industrial and outdoor machines, including photovoltaic panel cleaning robots.

Reference voltage: 25.6 V
Reference capacities: 5 Ah / 20 Ah / 30 Ah
Charge / discharge current: 15 A or 30 A reference
Communication: RS485 / CAN
Heating plate: With or without, depending on design
Connector: XT60 female reference

Enclosure, ingress protection, current and cable routing are application-specific.

Application solution

Medical device battery solutions

Battery systems for medical equipment where stable output, compact integration and controlled charge / discharge performance are key inputs.

Rated voltage: 14.4 V reference
Rated capacity: 6.8 Ah
Energy: 97.92 Wh
Charge voltage / max current: 16.8 V / 5 A
Max continuous / peak discharge: 20 A / 34 A
Discharge cut-off: 11 V

Documentation and final specification are aligned to the equipment project.

Application solution

Security & monitoring solutions

Battery packs for surveillance, monitoring and unattended equipment where long standby, outdoor reliability and stable output matter.

Rated voltage: 3.6 V reference
Rated capacity: 5,000 mAh
Charge voltage: 4.2 V
Continuous discharge: 1 A
Maximum charge current: 3.5 A
Discharge cut-off: 2.7 V

Capacity, enclosure and charge profile are sized to the target duty cycle.

Application solution

Agricultural & outdoor equipment

Reference solutions for outdoor equipment such as insect-control devices and robotic lawn-care machines.

Insect-control equipment: 12 V family with 8 / 10 / 12 / 20 / 30 / 40 Ah options
Robotic lawn equipment: 36 V, 10 Ah reference design
Charging: 43.8 V charge voltage reference for 36 V family
Current: 10 A max continuous charge; 20 A max continuous discharge reference
Communication: RS485 / CAN reference support

Voltage, capacity, current, communication, enclosure and environmental needs are reconfirmed for each machine.

Compact blue lithium battery pack with cables and connector

Reference family

Compact custom battery packs

Small-format lithium battery packs for compact equipment, with flexible series configuration, capacity and pack shape.

Voltage families: 3.7 V • 7.4 V • 10.8 V • 11.1 V • 14.4 V • 22.2 V
Reference capacities: 2,000–3,200 mAh
Dimensions: Built around available installation space
Connector: Project-specific interface
BMS: Protection matched to the pack
Applications: Robots, monitoring, tools and compact equipment

Shown configurations are references. Final electrical and mechanical specifications are project-specific.

Reference family

High-power & LiFePO₄ solutions

Higher-capacity lithium iron phosphate battery families for mobility, industrial and lead-acid replacement applications.

Golf / industrial mobility: 38.4 V / 50–100 Ah; 51.2 V / 50–150 Ah; 76.8 V / 100 Ah
Lead-acid replacement: 12.8 V / 7–300 Ah; 25.6 V / 50–200 Ah
Communication: RS485, RS232 and CAN reference support
Cycle life: More than 2,000 cycles in listed reference families

Current, enclosure, communication and connector specification is application-specific.

Battery packs for electric bikes and scooters

Reference family

Light electric mobility

Additional battery families for electric motorcycles, e-bikes and scooters, configured around vehicle requirements rather than a one-size-fits-all catalogue.

Electric motorcycle: 36 V / 48 V / 60 V / 72 V references
E-bike / mobility: 36 V / 48 V reference families
Scooter: 24 V / 36 V reference families
OEM approach: Redefine battery around duty cycle, charging method, BMS and mechanical space

Reference configurations do not replace vehicle-level design validation.

Solar street lights along a seaside promenade

Special applications

Special application solutions

Selected applications demonstrate engineering flexibility across different power and form-factor needs.

Power surfboard: 48 V, 10 Ah reference; up to 30 A maximum discharge
Solar / outdoor power: 12 V / 24 V, 30–150 Ah reference range
Smart curtain systems: 10.8 V, 5.2 Ah compact reference design

The objective is to show the range of engineering problems a battery team can solve.

System integration

BMS & communication integration

Communication is an engineering capability across the solution range, not simply a line in a product table.

Battery pack

Cells / modules, voltage and capacity.

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Smart BMS

Monitoring and protection logic.

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Communication

CAN • RS485 • RS232

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Equipment

Controller, charger, display or gateway.

Confirm interface requirements with the equipment controller and charger before prototype build.

System integration

Mechanical & connector customization

A custom battery must fit the equipment physically as well as electrically.

Dimensions

Reference examples include 121 × 74 × 60 mm and 225 × 154 × 71 mm.

Connectors

XT60, XT90, AS150, Deans and JST-XH reference interfaces.

Enclosure

From compact wrapped packs to rigid industrial enclosures.

Heating

Optional heating plate in selected outdoor designs.

IP requirements

IP65 appears in selected outdoor reference families.

Mounting / fit

Confirm installation space, service access and cable routing.

Final mechanical design is confirmed against the equipment envelope and operating environment.

Production support

Manufacturing & quality support

Support can be organized across prototype, pilot and production stages, with project quality requirements defined up front.

Prototype

Initial build for integration and verification.

Pilot production

Process confirmation before volume.

Mass production

Production planning aligned to the confirmed design.

Quality requirements

Project-level checks and documentation agreed with the customer.

Prototype to mass production

A clear development path helps OEM teams move from initial requirements to repeatable production.

Requirement confirmed

Electrical, mechanical and communication inputs.

Prototype build

Initial pack for integration.

Application validation

Fit, function and operating feedback.

Pilot run

Process confirmation before volume.

Mass production

Production and quality follow-up.

The earlier interfaces are confirmed, the faster the project can move from sample to volume.

Contact

Start with your application

Share the equipment and operating requirements. Our team can help define a suitable battery system.

Application / equipment

What will the battery power?

Voltage & runtime

Target voltage, capacity and operating duration.

Load profile

Continuous and peak current requirements.

Integration

Available space, dimensions and mounting.

Interfaces

Communication, connector and charging method.

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24powersystems.com · Custom battery power systems · Battery pack · BMS · Communication · Mechanical integration